Vinayak BhadaniAI-Ready Supply Chain Academy

For corporate professionals · 5–8 years in

Your experience is real. Make it AI‑ready.

Live sessions that turn years of operations, sales, procurement, finance or ERP work into planning fluency, verified AI workflows and interview answers you can defend — taught with the tools I use as a demand planner in Dubai.

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  • FormatLive, small group
  • For5–8 years’ experience
  • RuleAI drafts, you verify

8 modulesplanning → ERP → interview

7 video lessons46 minutes, 67 chapters

2 playbooks29 visual slides

22 interview drills3 role tracks

Live toolsROP, accuracy, PSI

AI-READY SUPPLY CHAIN ACADEMY · TRAILER
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Start with an honest baseline

How AI-ready is your planning work today?

Tick what you could do tomorrow, without notes. Your starting modules update as you go. Nothing is sent anywhere.

What changes

Same Monday. Different workflow.

AI-ready doesn’t mean replacing judgement. It means the copying and formatting shrink, and your time moves to checking, deciding and explaining.

ILLUSTRATIVE / WEEKLY FORECAST REVIEW

The traditional week.

Most of the effort goes into moving data. The thinking gets squeezed into the last hour before the meeting.

    MOST TIME: MOVING DATA

    The curriculum

    Eight modules. Each ends with something you built.

    Every module pairs a concept with a resource from this page, an AI exercise you verify yourself and a practical output you keep.

    Lesson cinema

    Watch the concept. Jump to the chapter you need.

    Seven video lessons used in live sessions, from fundamentals to AI architecture. Pick a lesson, then jump straight to the chapter you need.

    LESSON 01

    Supply Chain Fundamentals: Metrics, Alignment and Mastery — inventory risk, ABC, S&OP, OTIF, turns, accuracy vs bias, a live reorder-point simulation and STAR interview answers.

    CHAPTERS

    Playbook library

    The slides we work through, live.

    Use the arrows, thumbnails or your keyboard. Every number on these slides is recalculated by hand in the session.

    Slide 1 of the Practitioner’s Playbook
    01 / 15

    Inventory strategy, ABC, S&OP, the practitioner’s scorecard, KPI math and traps, a live reorder-point simulation, and the interview playbook.

    Download the PDF ↗

    Live simulators

    Change the numbers. Defend the decision.

    The same cases from the playbooks. Interviewers rarely want the formula — they want to hear you reason when an input changes.

    SIM 01 / REORDER POINT

    Do we order today?

    Headphone SKU from the playbook. Try the supplier-delay curveball.

    • Lead-time demand (demand × lead time)
    • Reorder point (+ safety stock)
    • Inventory position (on hand + on order − backorders)
    • Days of cover at current demand

    SIM 02 / ACCURACY VS BIAS

    Which metric is lying?

    Three models, forecast vs actual. Watch a tiny SKU wreck MAPE while WAPE barely moves.

    ModelForecastActualError %
    A
    B
    C
    MAPEevery item weighs the same
    WAPEΣ|F−A| ÷ ΣA
    BIASΣ(F−A) ÷ ΣA

    The AI-ready layer

    Excel to SQL to AI — with the human still in charge.

    You already know the logic from Excel. We map it to SQL so you can talk to data teams, then to AI with explicit verification rules.

    You already do this in ExcelSQL equivalentHow AI helps — and the rule
    PivotTable by account and weekGROUP BY account, weekDraft week-over-week commentary from the pivot. You re-check the top three numbers.
    SUMIFS for one modelSUM(qty) WHERE model = 'X'Troubleshoot nested formulas. Ask for a hand-checkable test case.
    XLOOKUP to join inventoryLEFT JOIN on a unique keyExplain why rows go missing. Never paste confidential data into a public tool.
    Conditional formatting flagsCASE WHEN wos > 12 THEN 'ageing'Suggest thresholds from history. You document the threshold you choose.

    PROMPT 01 / Draft, then verify

    Weekly commentary

    You are a demand planning analyst. From the anonymised PSI table below, write four bullets:
    1. Top week-over-week changes and the likely reason
    2. Risks (ageing, shortage, late arrivals)
    3. Gap to plan in units and value
    4. Decisions needed this week
    If a number cannot be calculated from the table, say so instead of estimating.
    
    [paste anonymised table]

    Verify: Re-calculate the three largest numbers it quotes in Excel before sending.

    PROMPT 02 / Explain, don’t just fix

    Formula debugger

    This Excel formula returns the wrong weeks-of-supply value for some rows. Explain step by step what it does, list likely causes (blank cells, text numbers, wrong range), and give a corrected version with a test case I can check by hand.
    
    =[paste formula]
    Sample rows: [paste 5 anonymised rows]

    Verify: Run its test case by hand. If you can’t explain the fix, don’t ship it.

    PROMPT 03 / Decompose the error

    Variance drivers

    Here is forecast vs actual by account and product for 8 weeks (anonymised). Decompose the total error by account, product and direction (over vs under). Identify the few combinations driving most of the error and whether the bias is persistent. Show your calculation table.

    Verify: Check the top driver’s numbers against the source extract.

    PROMPT 04 / One question at a time

    Mock interviewer

    Interview me for a [Demand Planner] role in [market]. Ask one question at a time, mixing behavioural, technical (PSI, WAPE, bias, ROP) and case questions. After each answer, critique it: what was vague, what number is missing, and what follow-up an interviewer would ask. Do not praise generic answers.

    Verify: Bring the transcript to the live session for human feedback.

    AI is a copilot, not an analyst.
    • Anonymise before you paste — no customer, price or employee data
    • Ask it to show the calculation, not just the answer
    • Re-calculate the numbers that drive a decision
    • Keep the source extract next to the output
    • If you can’t explain it, don’t send it
    • Your name goes on the result, not the model’s

    Template · S&OP operating rhythm

    From data cut-off to a plan people execute.

    A generic monthly calendar we adapt to your organisation in the session. Dates are working days before or after the decision meeting (M). Click a step.

    “A meeting held, email sent or verbal update does not complete a step.”

    Each step needs its stated output, a named owner, a due date and verification. Silence is not concurrence. Unresolved exceptions stay visible until someone with authority accepts them.

    ActivityResponsibleAccountableConsultedInformed
    Cycle calendarPlannerSponsorAll managersLeadership
    Baseline forecastPlanner + analystPlannerCommercial, marketingSupply
    Channel demand inputChannel teamCommercial managerPlanner, marketingSupply
    Materials & capacitySupply teamsSupply managerQuality, warehouseCommercial
    Financial validationFinanceFinanceCommercial, supplySponsor
    Plan approvalPlanner preparesSponsorAffected ownersExecuting teams

    Interview lab

    Skeletons, not scripts.

    Real questions from demand planning and ERP interviews, anonymised. Each one shows what’s being tested, the order to answer in, and the follow-up to expect. You fill in your own true story.

    22 QUESTIONS
    Demand planningTell me about a time you organised and ran a recurring process.

    What they’re testing

    Whether you can run a deadline-driven cycle with structure, owners and checkpoints.

    Answer skeleton

    1. Agree the definition first (e.g. what counts as ageing)
    2. Build one shared view, refreshed on a fixed day
    3. Fixed rhythm: refresh → analysis → review → actions
    4. Each action gets an owner and due date
    5. Result with one real number

    If they push

    “How did you prioritise?” — value at risk: units × cost × closeness to the threshold.

    Demand planningWhat experience do you have with customer segmentation?

    What they’re testing

    Whether you treat accounts differently by value and behaviour.

    Answer skeleton

    1. Segment by value (ABC) to decide review depth
    2. Segment by behaviour (steady vs volatile)
    3. Read channel ordering patterns — batch orders aren’t growth
    4. Say what changed in how you forecast each group

    If they push

    If you never ran formal ABC/XYZ, say “a simple value and volatility split”. Still a strong answer — and true.

    Demand planningHow have you managed a demand planning system?

    What they’re testing

    Clean data, on-time loads and reconciled numbers.

    Answer skeleton

    1. Extract sales, inventory and orders
    2. Reconcile before every update
    3. Update and load before cut-off
    4. Publish one view for the business

    If they push

    “What do you reconcile?” — system on-hand vs reported, sell-in vs shipments, sell-through vs POS, week-over-week totals.

    Demand planningTell me about a time you struggled to build consensus on a forecast.

    What they’re testing

    Holding a data-based position without being rigid.

    Answer skeleton

    1. Show sell-in vs sell-through and weeks of supply
    2. Ask what Sales knows that the data doesn’t
    3. Add a dated, specific uplift — not a blanket increase
    4. Agree a weekly review trigger

    If they push

    “Leadership overrules you?” — load the agreed number, document the risk in quantity and value, track it weekly. The target is what we want; the forecast is what we expect.

    Demand planningGive an example of a mistake you made with data.

    What they’re testing

    Honesty, fast ownership and the control you added afterwards.

    Answer skeleton

    1. What broke (e.g. a lookup missed a changed product code)
    2. How you caught it — totals didn’t reconcile
    3. Correct, re-send, tell the people affected
    4. The permanent control you added

    If they push

    Other real mistake shapes: units vs cases, a pivot filter left on, duplicates after a join. Pick one that actually happened.

    Demand planningWalk me through your end-to-end forecasting process.

    What they’re testing

    A clear, ordered process you’ve clearly done many times.

    Answer skeleton

    1. Collect → Clean → Baseline
    2. Add known events as separate uplifts
    3. Consensus with Sales
    4. PSI check: supply, weeks of supply, buffer
    5. Load, publish, measure accuracy and bias, adjust

    If they push

    “Which step matters most?” — cleaning. A good model on dirty history still gives a bad forecast.

    Demand planningHow do you build, maintain and adjust a forecast?

    What they’re testing

    The three verbs, separately.

    Answer skeleton

    1. Build: clean history, baseline, dated events
    2. Maintain: weekly roll, refresh actuals, PSI
    3. Adjust: evidence-based triggers only — never one bad week
    4. Every adjustment has a written reason

    If they push

    “Sales wants a big increase on Friday before cut-off?” — ask for the driver, load what’s supported, log the rest as upside risk with a review date.

    Demand planningWhich tools do you use — and how do you use AI?

    What they’re testing

    Excel depth first, then systems, BI, automation and AI with controls.

    Answer skeleton

    1. Excel: PivotTables, XLOOKUP, conditional flags
    2. Automation: macros for the weekly refresh
    3. BI dashboards for forecast vs actual
    4. AI: drafts commentary and debugs formulas — you validate

    If they push

    “Weeks of supply formula?” — ending inventory ÷ average forward weekly sell-through.

    ERP & master dataWhat is an item master, and why does one wrong field hurt every team?

    What they’re testing

    Whether you see master data as shared infrastructure.

    Answer skeleton

    1. Define it: the ERP’s ID card for a part
    2. Who uses it: buy, store, plan, build, cost
    3. Your control: a validation template before entry

    If they push

    “Released product?” — created at shared level, then released to a legal entity where company-specific defaults live.

    ERP & master dataWalk me through setting up a new part.

    What they’re testing

    An ordered checklist from approved source to tested evidence.

    Answer skeleton

    1. Start from the approved drawing / request
    2. Check for duplicates
    3. Basics: UoM, groups, tracking
    4. Purchasing, inventory and planning defaults
    5. Link BOM and routing if made
    6. Test transaction, save evidence

    If they push

    “Required field missing?” — don’t guess. Hold it inactive, return to the owner, log it.

    ERP & master dataWhat goes wrong with units of measure?

    What they’re testing

    Whether you know the most common silent ERP error.

    Answer skeleton

    1. Bought in boxes, used in eaches
    2. Missing conversion = MRP orders 100× too much or too little
    3. Standardise and define conversions

    If they push

    Ask: “Where do most data issues come from today?”

    ERP & master dataEngineering BOM vs manufacturing BOM?

    What they’re testing

    Design intent vs how it is actually built.

    Answer skeleton

    1. EBOM: the product as designed (PLM)
    2. MBOM: adds packaging, consumables, scrap, operation grouping
    3. Classify every difference: intentional vs error

    If they push

    “Phantom?” — a sub-assembly not stocked separately; its components go straight into the parent order.

    ERP & master dataAn ECO changes a component on an assembly with open production orders. What do you do?

    What they’re testing

    Controlled change, not editing live data.

    Answer skeleton

    1. Read ECO: change, revision, effectivity, disposition
    2. New BOM version from the effectivity date; end-date the old
    3. Agree treatment of released orders with planning
    4. Old stock: use up, rework or scrap; stop buying it
    5. Test with an estimate; record evidence

    If they push

    No approved ECO, no change.

    ERP & master dataHow do you validate PLM-to-ERP data?

    What they’re testing

    Reconciliation discipline across systems.

    Answer skeleton

    1. Export both sides
    2. Compare key fields: part, revision, component, qty, UoM
    3. Classify differences; errors go back with evidence

    If they push

    “Which is right?” — released PLM for design, but some MBOM differences are intentional. Confirm before copying.

    ERP & master dataA production order won’t estimate or release. How do you troubleshoot?

    What they’re testing

    Systematic root-cause thinking.

    Answer skeleton

    1. Item released to that site and not blocked?
    2. Active, approved BOM and routing versions for that date?
    3. Components released and active?
    4. UoM conversions and default warehouse?
    5. Work centre capacity?

    If they push

    Fix the master data, not just the one order.

    ERP & master dataMRP suggests a huge purchase order nobody expected. What do you check?

    What they’re testing

    Whether you can trace a planned order to its cause.

    Answer skeleton

    1. Trace planned order to its demand
    2. Unit conversion, BOM qty or scrap %
    3. Safety stock, coverage rule, MOQ
    4. Stale lead time or double-counted demand

    If they push

    Fix the data, rerun, confirm with the planner.

    ERP & master dataEngineering needs a part released today, but the drawing isn’t approved.

    What they’re testing

    Whether you protect the control under pressure.

    Answer skeleton

    1. Prepare the record, keep it inactive
    2. Flag timing risk to engineering and planning
    3. Escalate if it threatens the build

    If they push

    Releasing unapproved data saves an hour and can cost much more later.

    FundamentalsInventory is a two-sided risk. Explain.

    What they’re testing

    Whether you balance service and cash.

    Answer skeleton

    1. Stock-out: lost sales, churn
    2. Excess: tied-up cash, obsolescence, space
    3. Name a cause and response for each

    If they push

    Pair turns with fill rate — never optimise one alone.

    FundamentalsHow would you assign ABC classes?

    What they’re testing

    Value thinking, not unit counting.

    Answer skeleton

    1. Annual value = volume × unit cost
    2. Rank and cumulate
    3. Set explicit thresholds and document them

    If they push

    The lowest-volume SKU can drive the most value.

    FundamentalsDaily demand 40, lead time 5 days, safety stock 60, on hand 180, on order 30, backorders 10. Order today?

    What they’re testing

    Reorder-point arithmetic, said out loud.

    Answer skeleton

    1. ROP = 40 × 5 + 60 = 260
    2. Position = 180 + 30 − 10 = 200
    3. 200 < 260 → reorder

    If they push

    Curveball: supplier adds 2 days → 80 units of extra lead-time demand. Expedite, allocate to top customers or find alternate supply.

    FundamentalsIs 95% forecast accuracy good?

    What they’re testing

    Whether you define a metric before praising it.

    Answer skeleton

    1. Which formula — MAPE or WAPE?
    2. At what level — SKU, family, total?
    3. What is the bias?

    If they push

    A strong company-wide average can hide a recurring shortage on a flagship SKU.

    FundamentalsWho attends S&OP and what do they bring?

    What they’re testing

    The cross-functional picture.

    Answer skeleton

    1. Sales & Marketing: intelligence, promotions
    2. Operations & Procurement: capacity, constraints
    3. Finance: targets, margin, cash
    4. Supply chain leadership: scenarios, escalation

    If they push

    Output: one approved plan with recorded decisions and owners.

    THE HONEST BRIDGE

    Rule: never claim a supply chain job or metric you don’t have.

    The pivot: “I haven’t managed channel inventory, but in my current role I traced data mismatches across systems to their root cause — the same investigative skill.”

    YOUR 60-SECOND PITCH · STARTER

    “A supply chain coordinates demand, sourcing, inventory, operations and delivery. Good planning matches customer needs with feasible supply while balancing service, cost and working capital. I use forecasts, lead times, reorder points, S&OP and KPIs to manage those trade-offs.”

    Who this is for

    You’ve done the work for years. The language changed.

    Built for professionals with 5–8 years in a corporate role who want to move into planning, or stay relevant as AI changes how planning teams work.

    FROM OPERATIONSLogistics & warehouse

    You know stock physically. Learn to plan it on paper and defend it in S&OP.

    FROM SALESKey account & commercial

    You know the customer. Learn sell-through, PSI and why a forecast isn’t a target.

    FROM PROCUREMENTBuyers & sourcing

    You know suppliers. Learn reorder points, MRP and the cost of a two-day delay.

    FROM FINANCEAnalysts & controllers

    You know cash. Learn turns, days on hand and the inventory side of working capital.

    FROM ERP / ITSystems & master data

    You know the data. Learn what planners need from it and how to talk to them.

    00–10 MINConcept

    One video chapter, paused and discussed.

    10–30 MINWorked example

    A playbook slide recalculated by hand.

    30–50 MINBuild

    Excel, SQL or an AI prompt — then verify it.

    50–60 MINInterview drill

    One question, answered out loud, critiqued.

    The trust contract

    What I will—and will not—do.

    The academy is new. Until there are consented learner outcomes to publish, judge it by the material on this page.

    01 / Real experience only
    No invented employers, titles, dates, tools or numbers in your answers or resume.
    02 / You perform
    I teach and review. I do not take assessments, sit interviews or do your job.
    03 / Privacy by default
    Learner material is never published. Public samples are fictional or anonymised.
    04 / No confidential data
    We practise on public or synthetic data — never your employer’s.

    Free 15-minute fit check

    Tell me your role, your years and your goal.

    I’ll reply by email to arrange a short call and suggest which modules to start with. If the academy isn’t the right fit, I’ll say so.

    • No payment on this form
    • Small groups, scheduled together
    • Written scope before you decide

    Submitting opens your email app with these details addressed to Vinayak. Nothing is uploaded to this website.

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